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Devanet

Devanet

About

Devanet is a British designer and manufacturer of buckles, metal components, bespoke jewellery and clasps for bags, fashionwear, designer buckles, jewellery and cast gifts, belts, leather components, dog, pet collars and leads and we will undertake bespoke work for anyone who needs our help in cutting, stitching, embossing etc.

Latest development June 2019 a range of custom made Alphabet buckles, slide on letters to make up names and initials from 25 mm widths to 40 mm, finishes in traditional gold and silver, but ceramic coatings in over 20 colours. Used for belt buckles, pendants, charms, bracelets, matching leather belts, straps to create your own alphabet letter product.

Our latest update on automation services for customers are two state of the art computerised sewing machines, one designed for irregular shapes, wallets, tab ends, keyrings, bag tags, patches and anything else that requires consistent speedy automated stitching. Then our auto sensing computerised strap stitching machine, will automatically sense the edge shape and slow the machine down to give a perfect edge stitch, auto sensing the end of the belt and providing 360 end to end stitching at speeds impossible to maintain by human intervention. With out put rates of over 100 straps of 1200 mm length per hour and fine tolerances from 1.5 mm to the edge to double edge stitching Devanet can provide sewing services to customers for their parts and straps. see the video on our website https://www.devanetbelts.co.uk/pattern_sewing.html.

With in house state of the art CAD/CAM and 3D modelling software, high resolution 3D scanning and 3d print facility, we can produce a rapid prototype in 48 hours for an STL file and 3 days for a design. Devanet can CNC mill non ferrous metals, wood and plastics, Devanet castings facility provides for custom made items in sterling silver, solid brass, 9 carat gold, bronze, pewter and similar alloys, this enables the company to produce bespoke products without expensive tooling. Another important feature is the company's extensive branding capability to have your own logo, symbol incorporated in the parts we make for you. Polished and plated to jewellery standards up to Vermeil for Sterling Silver are made in small batches, Our own Ceramic coating system is able to produce over 20 colours, plus the added option of powder coating in over 300 colours.

One of most important assets is the inhouse capability to produce everything from start to finish and without the big ticket numbers for imported goods. New procedures with our 3D scan and print capability enables us to create rapid prototypes in a matter of days this provides customers assurance that the quality and dimensionally accurate model is approved before full production. Devanet will help anyone who wished to have their own branded product, without having to buy large quantities, with the prototyping facility to have your design made before committing to production can save customers a lot of money.

The addition of a powder coating facility with over 300 RAL colours and 100 metallic options provides customers with considerable choice over traditional plating methods, especially in the fashion industry. With the facility to custom make small runs and a colour matching service in addition to plated items means that customers can greater freedom in choosing a colour for their product.

Devanet is now making leather accessories and components for the furniture industry, and has completed several large scale projects from display benches to loops and luxury headboard accessories.

Devanet offer extensive metal plating encompassing gold, silver, rose gold, gunmetal, antique and other finishes from flash coatings to 5 microns top quality. The raw material undergoes several stages in the finishing process to achieve the quality we require for each project, this can be mid to high end and prestige designer products in various market sectors from clothing, jewellery, accessories and components for the trade. Each item is designed and visuals graphically presented for approval, then prototyped and finally produced as an end product.

Inhouse manufacturing facility from start to finish, and the ability to produce low volumes is what we believe is essential to help support other British companies who want to make products in the UK, Devanet are continuing to invest to support this ideology become a reality.

Devanet are now designing custom made leather covered buckles in a wide range of leathers, colours with and without prong to order. These buckles can be used in clothing, leather goods and accessories.

New innovations in manufacture now include bespoke metal keepers and end tips for web and leather, all of which can be custom branded for our customers. The keepers make a great gift item as well as adding value to any belt.

For those gifts where you want something different in the presentation, Devanet have designed custom gift boxes in solid surface material, the boxes are machined with special recesses to accommodate metal inlays, such as a logo or graphic design which are silver or gold plated - these stunning boxes make any gift look special and are designed for cufflinks, brooches, pendants, rings, belts, watches and other gifts such as perfumes.

Extensive branding facilities encompassing engraving, laser etching, precision colour filling, embossing are offered so that customers can have their own brands, crests, logos applied to all products.

Devanet has invested in a new hi speed Class 4 Fibre laser which enables the company to brand small components width intricate detail such as rivets, buckles. bag components, metal badges, studs, D rings etc and offers the service to small manufacturers who require branded components. This addition completes a £70,000 investment in branding solutions for the company and this makes Devanet one of the only UK manufacturers that provides total branding and manufacturing all under one roof.

The development of deep engraving metals with intricate detail in designs into brass and similar metals has enabled the company to create fine luxury designs into metal in a few hours making a rapid prototype a huge benefit for customers who would like to see a prototype before proceeding with production.

Leather belts and components are made from various grades of leather from butt split, Vegtan, patented leather, exotic and printed leathers. Pantone colour matched leather hides are offered with a minimum order of one full hide, components such as die cut tab ends, perforated leather, skived or split to customer requirements. Reversible two tone leathers can be made to order as well as other converted straps with stitched overlays.

Devanet are now designing and producing watch straps to order, complete with branding and bespoke buckles in sterling silver, 9 carat gold and solid brass.
See our website for more details.

Devanet produces full colour printed webbing up to 80 mm wide, single or both sides. Strips of printed webbing is available for short run application for customers.

Braided, striped or custom woven webbing is designed for customers on continuous rolls from 20 mm wide to 50 mm widths.

The company offers production services to small and medium companies encompassing, slitting from 4 mm to 400 mm widths, die cutting, edge skiving, splitting, computer pattern sewing, riveting, press studs, edge dyeing and glazing, laminating, laser etching, embossing, embroidery, diamond engraving, precision colour filling, Swarovski crystal inplant into metal, onto glass, brazing and soldering to complete production of sub assemblies made in leather, webbing or metal.

Devanet has it’s own in house vibratory tumbling system so that we can tumble all custom products a pre-plating finish. Operating a staged process from raw product to radius parts, remove machining marks and smooth out surfaces to superfinishing means we can offer an inexpensive service to companies that come to us for a total solution.

With our own copper, nickel, brass, rhodium, patina’d copper and brass, 18 carat rose gold and 24 carat gold plating system offered as an in house service means we have one a totally integrated facility to offer customers from the design right through to finished product. Other plating systems will be added for customers where consistent runs dictate.

Design services from graphic design, CAD visuals to component prototyping are offered to help customers make informed decisions in their projects.

Devanet is continually investing in technology and machinery to ensure we provide a comprehensive service to customers large and small and welcome challenges and commissions on projects. We welcome enquiries from start up Kickstarter companies. small to medium businesses, the fashion world and the corporate sector.

Devanet is the only British company that can offer everything in house from dtate of the art design and modelling software, 3D scan and print for rapid prototyping, to CNC milling, casting, in house brazing, tumbling, finishing from electroplating to powder coating and extensive branding capability. Now champleve enamelling and resin enameling for high end buckles and components, precision colour filling and everything from embossing, to deep engraving, we offer customers the one place to get everything made under one roof. Our aim is to continually invest and improve this capability for our growing customer base and offer Made in England to everyone who wants a British product. If you would like to have your own branded custom made buckle, metal component, leather or web belt the Devanet is a British manufacturer who is willing to help anyone interested in having their products Made In England.


Visit Our Website

Provenance

Established

2005

Manufactured

Our products are designed and manufactured at our two factories in Congleton, Cheshire. England.

Components

Most of our raw materials are made by us at our factory, however leather hides are purchased from local tanneries and certain small turned parts are made for us in continental Europe. Metal alloys we use for casting are all locally sourced. Certain packaging we import in basic form and re-engineer it to a finished product. All in all we are a genuine UK manufacturer whose overall UK content of finished product exceeds 95%. Please note that certain exceptions may occur on hides which are classified as exotic such as snakeskins which are imported.

Video

Devanet
Unit 6 CW12 Trading Estate, Barn Road
Congleton
Cheshire
CW12 1FU
United Kingdom

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